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[@?=?L?L?,<SystemTexture>\graphics\Materials\color.p2mtZ<'7 ף;D??B?|D<|D<|D|D|D<|D|D|D<|D<|D<|D<|D<9s$?????defaultplastic?^??=?L?L?,<SystemTexture>\graphics\Materials\color.p2mtZ<'7 ף;D??B?|D|D<|D<|D|D<|D|D|D|D|D<?9s@$9s@$????defaultplastic?@^??=?L?L?,<SystemTexture>\graphics\Materials\color.p2mtZ<'7 ף;D??B?|D<|D<|D|D<|D<|D<|D<!|D<|D<!|D9s@$9s@$?????defaultplastic??^??=?L?L?,<SystemTexture>\graphics\Materials\color.p2mtZ<'7 ף;D???B?|D|D<|D|D<|D<|D|D<!|D|D!|D??????defaultplastic??^?@?=?L?L?,<SystemTexture>\graphics\Materials\color.p2mtZ<'7 ף;D???B?|D<|D<|D<|D|D<|D<|D|D<|D<|D<~jth?KٸdG~?eH?õ#Z? 6?eH 6~jthKQ???~jth?~jth??ex@ gcXhatch_cANSI34 (Plastic Rubber)?moCompSolidBody_cmoUnitComponent_cee moFaceRef_c}Ô%IT}Ô%ITmoEndFaceSurfIdRep_cmoFR_c moExtObject_cmoCStringHandle_cSC:\Documents and Settings\TAJohnson\My Documents\PMDWORKS Docs\hinge_bushing.SLDPRT hinge_bushingYK#[Default\Vp ZKmoFilletSurfIdRep_c"iZK#"iZKe!"YKsuObList".Ab .Ab#qځHXxTOAW"*?bbMPJв4 HI]SX6Vn͓1p2H$ē'x/nE$ff޼{3&;Hr.3ptG̉ MwQF:3~/F2SJAcRXAJ@ Q3$vN9{glZ+Xz2*v ~|g<]-Œ](yQpLQ8N\)9"eZXRn ز+͟L''Ovyd/y5+q쏨˯„?+muR}4H+^͠5*M9$QY.ĭ9[mL1`0aw&R6P9 G!@]%i \(UWhtԛ YoY@Tq y|\~|-vѳ˳hUg8nqōؗy%w>+)MkB~! ;kvz#e4p^#hAtCEF6YC{OBW2m2Q*dfq7ʔMLWqSaWNY3BS4i6C֚ i,R(9C9LWe)BwaMs'I h)Ns` x޸hUŊ{@.jh4.muXݟa\wwKmv<%_EE3Nw&`&*C\ZDqk!FA:l*|L98劊 )FmP]7QsEnn44CPⷍ!1>(MCB4 )#w `]iZ )|Q̦3RMϷ$o-~0{`D\a0ra%[0Èm!(,z ` F]]GNw[    !"#$%.126789BCDEFGHIJKLMNOPQRSTUVWYZ[]^_`abcdefghijklmnopstu}~<?xml version="1.0"?> <mstns:materials xmlns:mstns="http://www.solidworks.com/sldmaterials" xmlns:msdata="urn:schemas-microsoft-com:xml-msdata" xmlns:sldcolorswatch="http://www.solidworks.com/sldcolorswatch" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance" version="2008.03"> <curves id="curve0"><point x="1.0" y="1.0"/><point x="2.0" y="1.0"/><point x="3.0" y="1.0"/></curves> <classification name="Plastic"> <material name="Custom Materials|Polyetheretherketone (PEEK)" failurecriteria="-1"> <shaders> <pwshader2 path="\plastic\textured\White-PW-MT11050.p2m" name="White-PW-MT11050"/> <cgshader2 name="PlasticPolystyrene" ignorescolor="false"/> <swtexture path="images\textures\plastic\polished\pplastic2.jpg"/> </shaders> <swatchcolor RGB="b2b2b2"> <sldcolorswatch:Optical Ambient="1.000000" Transparency="0.000000" Diffuse="1.000000" Specularity="1.000000" Shininess="0.310000" Emission="0.300000"/> </swatchcolor> <xhatch name="ANSI34 (Plastic Rubber)" angle="0.000000" scale="1.000000"/> <physicalproperties> <EX displayname="Elastic Modulus in X" value="3900000000.000000"/> <NUXY displayname="Poisson's Ration in XY" value="0.400000"/> <DENS displayname="Mass Density" value="1310.000000"/> <KX displayname="Thermal Conductivity in X" value="0.240000"/> <C displayname="Specific Heat" value="1850.000000"/> <SIGXT displayname="Tensile Strength in X" value="95000000.000000"/> <SIGXC displayname="Compressive Strength in X" value="125000000.000000"/> <SIGYLD displayname="Yield Strength" value="62052827.540000"/> </physicalproperties> <custom/> </material> </classification> <configurationslist> <configuration name="Default" material="Custom Materials|Polyetheretherketone (PEEK)"/> </configurationslist> </mstns:materials> #qځHXoxb`A!71/37$3?71/1=(>?02@TCUxV$$%eg(ay @v)C C%mԆ @ a}XAYP9 G-Motion Study 1CM_MOTION_LOAD_1  F'Microsoft Office Word 97-2003 Document MSWordDocWord.Document.89q*F\ Embedding 1 CWordRectItemUA@9@ReportTemplate79*CompareTestData :),CosworksVersoin (Properties,՜.+,D՜.+,4 hp|   Journal Title0ks File Name Description Materialhinge_bushing.SLDPRT  Oh+'0  0 < H T`hpxJournal Journal4.dot 2Microsoft Office Word@@@ Ҥ@fT  bjbj 4+++++???8w?:   ceeeeeeZ!e+     e++4z ++ X cGR?|0"Yp""+        ee"       "          : Design Journal File Name:  DOCPROPERTY "File Name" \* MERGEFORMAT hinge_bushing.SLDPRT Description:  DOCPROPERTY Description \* MERGEFORMAT   Material:  DOCPROPERTY Material \* MERGEFORMAT   Assumed 20 lb insertion force with coef of friction of .2 gives 625 psi on outer cylinder surface displaces radially by 5 microns inside and out. Had to guess at PEEK yield, but not important for this analysis Undersized outer radius from nominal by 5 microns over sized inner radius by 5 micron radius plus the added 75 diameter over for position tolerance. Add .5 times and make tolerance plus minus .25 times IE with shaft size 1/8 inch 3.177+.085*1.5=3.305 plus minus .020mm OK redo these terms Let interference be from 2.5 microns to 10 microns then insertion force is 10-40 lb Use basic hole approach Try setting tolerance on the hole to be 0. to 2 tenths Hmin = 0 Hmax = .005 mm Imin = .0025 Imax = .010 mm Smin = Imin-Hmax= .0025-.005 = -.0025 Smax= Imax- Hmin = .010 0 = .01     GH\]^ikl }qb^Z^Vh< heOh4h]h.*B*CJaJphhuh}T5CJaJhuhu5CJaJhuh5CJaJh45CJaJjh5CJUaJh5CJaJhuh.*5CJaJhDh.*5CJaJ huhy5B*CJ(aJ(ph huh.*5B*CJ(aJ(ph huhu5B*CJ(aJ(ph!^ 4 d e q r  6 m gd.*dhgd$a$gd.* hnhDjjhDjU h]h8h8h< h  gd.*21h:p]/ =!"#$% ;9LN &'&" WMFCm 8l ;9 EMF8(     % %  Rp@Times New RomanP 4"P`2 O`2 jEU1 FU1XG* Times ew RomanPM1=RK1D dv% % %  TTg@j@.L P -! "  RpY@Times New RomanP 4"P`2 O`2 jEU1 FU1XG* Times ew RomanPM1=RK1Ddv% % %  Txg@j@L \Design yJA.T\*Tx" g@j@L \Journal ST]I\T.TT# | g@j@# L P nZ  Rp@Times New RomanP 4"P`2 O`2 jEU1 FU1XG* Times ew RomanPM1=RK1Ddv% % % TT4g@j@ L P l- Rp@Times New RomanP 4"P`2 O`2 jEU1 FU1XG* Times ew RomanPM1=RK1Ddv% % % T "g@j@ L `File Name:G!!4T;`4&TT# Wg@j@#L P @5TTX g@j@XL P ,T Cg@j@L thinge_bushing.SLDPRTA!A:4;@A.@!@;ANTGTNTTD g@j@DL P ? TAng@j@U L dDescription@T4.43!A' ;ATTBgng@j@BUL P: &TThng@j@hUL P TTng@j@UL P TTng@j@UL P ? T7g@j@ L `Material:n;'43!:!&TTW7g@j@L P TTX7g@j@XL P ,TT7g@j@L P TT7g@j@L P ? Rp@Times New RomanP 4"P`2 O`2 jEU1 FU1XG* Times ew RomanPM1=RK1D dv% % %  TT}4g@j@L P 5  % % % T`D'g@j@.L Assumed 20 lb insertion force with coef of friH''2N,22222',!22!2!,,H2,2,!3!!!T(Dg@j@( L dction of .2,322!2TTDg@j@L P - T8 (g@j@'L gives 625 psi on outer cylinder surface12,'2222'2222,!.122,!'2!!-,-TT:(g@j@L P - Th*>g@j@/L displaces radially by 5 microns inside and out.2'2,,,'!,2,0402O,!22'2'2,,2222TT?*kg@j@?L P - TT,g@j@L P - T g@j@j?L Had to guess at PEEK yield, but not important for this analysisH,2213,'',8==H0,22222N22!,2!2!2',2,0'(TT  g@j@ jL P - TT,g@j@L P - Ttgg@j@P1L Undersized outer radius from nominal by 5 micronsH22,!'-,222,!",22'"!2N22N2,302N,!23'TTGgg@j@PL P - T<i;g@j@(L over sized inner radius by 5 micron radi22,!'-,222,!!,22'302N,!22!,2Tl<i g@j@<0L us plus the added 75 diameter over for position 2'22'2,,22,2222,O,,!22-"!2!22'22 T1 Mg@j@6@L tolerance. Add .5 times and make tolerance plus minus .25 times2,!,2,,H222Nv &WMFC8,',22N,2,2,",2,,22'N22'22N,&TT2 ^ Mg@j@2 6L P - TTO,g@j@L P - T3 g@j@ L IE with shaft size 1/8 inch =H2'2,!'-,222,2TTC3 g@j@ L P - T$5 & g@j@ $L 3.177+.085*1.5=3.305 plus minus .020222282222228222222'N22'222TX'5  g@j@' L PmmNMTT5  g@j@ L P - TT , g@j@ L P - T 8 g@j@u L tOK redo these termsHH!,222,(,,!N(TT9 e g@j@9u L P - T g@j@ ML Let interference be from 2.5 microns to 10 microns then insertion force is 10<,2-!!-!,2-,2,"!2N22N,!22'222N,!22'2,22',!22!2!,,'32TT  g@j@ L P-!Tl g@j@ L X40 lb222TT  g@j@ L P - T r g@j@[ L pUse basic hole apH',2,',22,,2Tp r g@j@[ L Xproach2!2-,3TT r g@j@[ L P - Tt  g@j@ L dTry setting ="0(,21Tt  g@j@ L tolerance on the hole to be2,",2-,222,22,22,TTt  g@j@ L P Tt  g@j@ L h0. to 2 tenths222,23'TT t 9 g@j@  L P - T X g@j@A L lHmin = 0 Hmax = HN282HN,38Td X g@j@A L T.005222TT X g@j@A L P TX [X g@j@A L PmmNNTT\ X g@j@\A L P - TZ  g@j@ L Imin = .0025 Imax = .010 mm N282222O,38222NNTTZ  g@j@ L P - Td > g@j@' L TSmin8N2TT > g@j@' L P Tp > g@j@' L X= Imin8N2TT > g@j@' L P-!T B> g@j@' L dHmax= .0025HN,382322TTC c> g@j@C' L P-!Txd |> g@j@d' L \.005 = 2228TT} > g@j@}' L P-!Tl > g@j@' L X.00252223TT > g@j@' L P - T@  g@j@ L `Smax= Imax8N,38N,3TT@ # g@j@ L P-!TT$@ < g@j@$ L P T=@ R g@j@= L dHmin = .010 HN28222TTR@  g@j@S L P 2TT@  g@j@ L P TX@  g@j@ L P0 2Tl@  g@j@ L X= .01822TT@  g@j@ L P -% %   ."System--@Times New Roman---  2  1 ,'@Times New Roman--- 2 "Design   2 "Journal 2 " 1 @Times New Roman--- 2 < 1 @Times New Roman---2 W File Name:   2 Wy 1 2 W 1C)2 Whinge_bushing.SLDPRT    2 W 12 Description   2 :1 2  1? 2  1 2  12 Material:   2 h 1 2  1C 2  1 2  1@Times New Roman---  2  1  ---P2 .Assumed 20 lb insertion force with coef of fri            2  ction of .2    2  1 F2 'gives 625 psi on outer cylinder surface           2 V 1 R2 8/displaces radially by 5 microns inside and out.               2 8 1  2 R 1 j2 k?Had to guess at PEEK yield, but not important for this analysis                    2 k, 1  2  1 U2 1Undersized outer radius from nominal by 5 microns              2  1 G2 (over sized inner radius by 5 micron radi          S2 `0us plus the added 75 diameter over for position              k2 @tolerance. Add .5 times and make tolerance plus minus .25 times                 2 @ 1  2  1 42 IE with shaft size 1/8 inch       2  1 A2 $3.177+.085*1.5=3.305 plus minus .020         2 \mm 2 ~ 1  2 7 1 (2 POK redo these terms    2 P 1 2 jMLet interference be from 2.5 microns to 10 microns then insertion force is 10                      2 j-12 j40 lba  2 j 1 %2 Use basic hole apm      2 proach  2  1 2  Try setting    42 ftolerance on the hole to be         2 O 1 2 U0. to 2 tenths     2  1 #2 Hmin = 0 Hmax =      2 .005 2  12 mm 2  1 42 Imin = .0025 Imax = .010 mm       2   1 2 Smin  2 / 12 4= Imin  2 p-12 w Hmax= .0025  2 -12 .005 =    2 6-12 =.0025= 2 o 1 2  Smax= Imax   2 r-1 2 y 12  Hmin = .010     2 1 2  12 0 2 = .01=  2 C 1 --NANI^ 666666666vvvvvvvvv666666>6666666666666666666666666666666666666666666666666hH6666666666666666666666666666666666666666666666666666666666666666662 0@P`p2( 0@P`p 0@P`p 0@P`p 0@P`p 0@P`p 0@P`p8XV~_HmH nH sH tH @`@ NormalCJ_HaJmH sH tH DA D Default Paragraph FontRiR  Table Normal4 l4a (k (No List 4@4 .*Header  !4 4 .*Footer  !PK![Content_Types].xmlj0Eжr(΢Iw},-j4 wP-t#bΙ{UTU^hd}㨫)*1P' ^W0)T9<l#$yi};~@(Hu* Dנz/0ǰ $ X3aZ,D0j~3߶b~i>3\`?/[G\!-Rk.sԻ..a濭?PK!֧6 _rels/.relsj0 }Q%v/C/}(h"O = C?hv=Ʌ%[xp{۵_Pѣ<1H0ORBdJE4b$q_6LR7`0̞O,En7Lib/SeеPK!kytheme/theme/themeManager.xml M @}w7c(EbˮCAǠҟ7՛K Y, e.|,H,lxɴIsQ}#Ր ֵ+!,^$j=GW)E+& 8PK!Ptheme/theme/theme1.xmlYOo6w toc'vuر-MniP@I}úama[إ4:lЯGRX^6؊>$ !)O^rC$y@/yH*񄴽)޵߻UDb`}"qۋJחX^)I`nEp)liV[]1M<OP6r=zgbIguSebORD۫qu gZo~ٺlAplxpT0+[}`jzAV2Fi@qv֬5\|ʜ̭NleXdsjcs7f W+Ն7`g ȘJj|h(KD- dXiJ؇(x$( :;˹! 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