Part masses, numbers of plys, and volumes
Part Volume [mm^3] Density [kg/m^3] Mass [kg] Thickness [mm] Area [mm^2] Ply t [microns] Ply # Ply Area [mm^2] Fudge Factor* # Layups/Part # Parts Total Fiber Area [m^2] Total Fiber Mass [kg] Fiber Type YSH80 UDT Cost CN60 UDT Cost AQ II UDT Cost CN60 Cloth Cost Glass Mat Cost
Barrel Flange Bucket 1854 1600 0.0029664 0.5 3708 63 8 29664 1.25 24 2 1.77984 0.177984 YSH80 UDT $264.31 $125.30 - -
Forward Flange Bucket 1582 1600 0.0025312 0.5 3164 63 8 25312 1.25 24 2 1.51872 0.151872 YSH80 UDT $225.53 $106.92 - -
Test Flange Buckets 1582 1600 0.0025312 0.5 3164 63 8 25312 1.25 6 1 0.18984 0.018984 YSH80 UDT $28.19 $13.36 - -
Flange Base (short hoop) 28763 1600 0.0460208 0.5 57526 63 8 460208 1 1 4 1.840832 0.1840832 YSH80 UDT $273.36 $129.59 - -  
Barrel Flange Face (annulus) 195526 1600 0.3128416 8 24440.75 250 32 782104 1.25 1 2 1.95526 0.782104 CN60 Cloth - - - $1,075.39
Forward Flange Face (annulus) 76452 1600 0.1223232 5 15290.4 250 20 305808 1.25 1 4 1.52904 0.611616 CN60 Cloth - - - $840.97
Barrel Flange Face (full plate) 1329000 1600 2.1264 8 166125 250 32 5316000 1 1 2 10.632 4.2528 CN60 Cloth - - - $5,847.60
Forward Flange Face (full plate) 830950 1600 1.32952 5 166190 250 20 3323800 1 1 4 13.2952 5.31808 CN60 Cloth - - - $7,312.36
Barrel Shell 1146000 1600 1.8336 0.5 2292000 63 8 18336000 1 1 1 18.336 1.8336 YSH80 UDT $2,722.90 $1,290.85 - -  
Forward Shell 1856000 1750 3.248 0.5 3712000 63 8 29696000 1 1 2 59.392 6.496 Quartz UDT - - $5,001.92 -
Test Length Shell (Carbon) 218400 1600 0.34944 0.5 436800 63 8 3494400 1.25 1 2 8.736 0.8736 YSH80 UDT $1,297.30 $615.01 - -
Test Length Shell (Quartz) 218400 1750 0.3822 0.5 436800 63 8 3494400 1.25 1 2 8.736 0.9555 Quartz UDT - - $735.74 -  
Barrel V Rail Lower 23966 1600 0.0383456 0.5 47932 63 8 383456 1 1 1 0.383456 0.0383456 YSH80 UDT $56.94 $27.00 - -
Forward V Rail Lower 38830 1750 0.0679525 0.5 77660 63 8 621280 1 1 2 1.24256 0.135905 Quartz UDT - - $104.65 -
Barrel V Rail Upper 63877 1600 0.1022032 1 63877 63 16 1022032 1.25 1 1 1.27754 0.127754 YSH80 UDT $189.71 $89.94 - -
Forward V Rail Upper 103500 1750 0.181125 1 103500 63 16 1656000 1.25 1 2 4.14 0.4528125 Quartz UDT - - $348.67 -
Test V Rail Lower (Carbon) 6029 1600 0.0096464 0.5 12058 63 8 96464 1 1 2 0.192928 0.0192928 YSH80 UDT $28.65 $13.58 - -
Test V Rail Upper (Carbon) 15970 1600 0.025552 1 15970 63 16 255520 1.25 1 2 0.6388 0.06388 YSH80 UDT $94.86 $44.97 - -
Test V Rail Lower (Quartz) 6029 1750 0.01055075 0.5 12058 63 8 96464 1 1 2 0.192928 0.0211015 Quartz UDT - - $16.25 -
Test V Rail Upper (Quartz) 15970 1750 0.0279475 1 15970 63 16 255520 1.25 1 2 0.6388 0.06986875 Quartz UDT - - $53.80 -
Barrel Flat Rail Lower 28886 1600 0.0462176 0.5 57772 63 8 462176 1 1 1 0.462176 0.0462176 YSH80 UDT $68.63 $32.54 - -  
Forward Flat Rail Lower 46564 1750 0.081487 0.5 93128 63 8 745024 1 1 2 1.490048 0.162974 Quartz UDT - - $125.49 -
Barrel Flat Rail Upper 66773 1600 0.1068368 1 66773 63 16 1068368 1 1 1 1.068368 0.1068368 YSH80 UDT $158.65 $75.21 - -
Forward Flat Rail Upper 108170 1750 0.1892975 1 108170 63 16 1730720 1 1 2 3.46144 0.378595 Quartz UDT - - $291.52 -
Test Flat Rail Lower (Carbon) 7220 1600 0.011552 0.5 14440 63 8 115520 1 1 2 0.23104 0.023104 YSH80 UDT $34.31 $16.27 - -
Test Flat Rail Upper (Carbon) 11640 1600 0.018624 1 11640 63 16 186240 1 1 2 0.37248 0.037248 YSH80 UDT $55.31 $26.22 - -
Test Flat Rail Lower (Quartz) 7220 1750 0.012635 0.5 14440 63 8 115520 1 1 2 0.23104 0.02527 Quartz UDT - - $19.46 -
Test Flat Rail Upper (Quartz) 11640 1750 0.02037 1 11640 63 16 186240 1 1 2 0.37248 0.04074 Quartz UDT - - $31.37 -  
Flat Plates (CN60) - 13" sq. 54500 1600 0.0872 0.5 109000 63 8 872000 1 1 6 5.232 0.5232 YSH80 UDT $776.95 $368.33 - -  
Flat Plates (YSH80) - 13" sq. 54500 1600 0.0872 0.5 109000 63 8 872000 1 1 6 5.232 0.5232 YSH80 UDT $776.95 $368.33 - -
Flat Plates (Quartz) - 13" sq. 54500 1750 0.095375 0.5 109000 63 8 872000 1 1 6 5.232 0.57225 Quartz UDT - - $440.63 -
Glass Mat Proto. (assume 1 layer on everything) n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 1.31198 n/a Glass Mat       - $183.68
Glass Mat Prod. (assume 1 layer on everything) n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 7.05925615 n/a Glass Mat         $988.30
TOTALS:
Phase YSH80 UDT Cost YSH80 UDT kg CN60 UDT Cost CN60 UDT kg AQ II UDT Cost AQ II kg CN60 Cloth Cost CN60 Cloth m^2 Glass Mat Cost Glass Mat m^2
Prototypes $2,315.57 1.5593088 $1,097.75 1.5593088 $1,297.24 1.68473025 N/A N/A $183.68 1.31198
Production (full flanges) $4,736.99 3.19 $2,245.68 3.19 $7,169.48 9.31 $13,159.96 9.57088 $988.30 7.05925615
Production (annulus flanges) $2,051.27 1.38 $972.45 1.38 $7,169.48 9.31 $1,916.37 1.39372 $988.30 7.05925615
Measured From Solid Model  
Defined (Given)  
Calculated